atv leaking oil drain plug

The bolt itself appears to be fine, but I worry that the hole in the crank case is damaged somehow and not getting a seal? Drain plugs, in addition to not being properly tightened, could also be the source of the problem. Designed by Elegant Themes | Powered by WordPress, How Much Race Car Engineers Earn Per Year, Why New Cars Engines Turn Off When Idling, 3 Simple Steps To Fix A Short In Your Cars Engine, How To Tell If Your Engine Is Hydro Locked. To remove the engine oil, the drain plug needs to be removed. You can replace the oil pan, or purchase a self-tapping oil drain plug of a slightly larger size. He focuses on giving users better understanding on products they are using and ones they anticipate to buy. No express or implied warranties of any type, including for example implied warranties of merchantability or fitness for a particular purpose, are made with respect to the information, or any use of the information, in this video. The tricky part is making sure the tap is 90 degrees to the case. While oil leaks can appear to be simple to repair, it is critical to remember that each type and source of an oil leak is more complicated and expensive to repair than the previous one. The No-Spill magnetic oil drain plug comes in three designs: Standard - Precision fit in over 500 sizes for standard vehicles. First time I changed the oil the plug was completely stripped out and would leak. Give us a call or chat. It worked great. I replaced the crush washer because the original one was, well, crushed. Slide under the vehicle and see if the drain plug is properly tightened. Easiest and fastest repair for the R E D neck is to tap the hole to an oversize and install a larger plug with an appropriate sealing washer and then learn that the plug only needs to be snug, not TIGHT. When I removed it, threads from the inside came out. If you have an oil leak in your oil drain plug, it may need to be re-bored or chemical sealed. My drain plug is leaking. Cookie Notice Examine the drain plug thread and seal to see if they are in good condition. plug out, I see white teflon pipe-thread tape on the drain plug. dealer. ATV oil leaking from the exhaust manifold. If the culprit is a worn crankcase thread, youll need a new crankcase or rethread the hole. User Tip: If you're unsure of your vehicle type, you may skip the machine type selection box. Fit perfectly on my 03 KTM 200exc build, I have yet to try it out, but everything went together easily! I got it as tight as I could before . The puddles may be small or large, depending on how obvious the leak is. Most drain plugs have seals or washers. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It doesn't say to change the washer in the manful.. WTF Honda cant make a washer thats good for more than 1 oil change i did the same thing to my Rubi.i put teflon tape on the bolt and also put silicone (heat proof) around it. I've worked on all types of mechanical equipment, from cars and trucks to ATVs and Dirt bikes. If the threads are flattened, smooth or non-existent, the drain plug is damaged and should be replaced with a new one. Dec 04, 2017 Polaris ATV helpful answer Good luck Sir. Check if this part fits your vehicle. Do not over-tighten the drain plug or the oil filter. 2 Leaking Oil Drain Plug. If the plug is damaged, youll need to replace it. hondaatvforums.net is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 03-10 Ford 6.0L/6.4L Powerstroke XDP . The crush washer is one of the most likely gasket types to leak and thats because its one-time use deal. Yes it comes with the hardware but you will have to drill out the rivets on your old one so you can get the rubber bushings. Plug was a bear to get out. For a better experience, please enable JavaScript in your browser before proceeding. I've done basic maintenance on cars, but never on an ATV, so am a bit inexperienced. Fill the threads with JB weld and tap it over, but make sure everything is super clean before adding the JB Weld and make sure you don't get any in the engine. Just want to give an update if anyone else is every in the situation. So why is my motorcycle leaking oil? Over-tightening any of these washers may cause them to leak or worse strip the oil pan threads. How can I take it out, clean it up and use some RTV on the threads and replace? Can be tricky but does a nice job. I ended up geting a 20mm x 1.5 pitch plug and a 47/64 drill bit and a 20mm x 1.5 pitch bottom end tap. Update, it's definitely leaking from the drain plug, I'm not sure if the threads are fu**ed or if it's just a bad seal. to get it off take the bolt place the head part in a vise and take a screwdriver and a hammer and tap the old crushed washer off. Changing motor oil regularly is essential for optimal engine performance and longevity. ATV Oil Smells Like Gas (Fixed) Smelling raw gas from your ATV can be alarming, especially if you park it in the garage hot. 06 Team Green Brute Force 750: K&N, Copperhead VDI, Stage 3 Clutch by VFJ, Powermadd Handguards, Warn 2500lb Winch, Muzzy Pro, Amsoil Fluids and Engine Ice Coolant, (AMR std. The best you can hope for is a leaking drain plug, so I guess maybe were getting lucky here. Mix the JB Weld. Free shipping for many products! if the case threads a boggered up you can go to advance auto or napa, and get a sae self taping drain plug bolt thats the next size up sae have a diffrent cut on the tread witch would make it cut into the old treads better. There could be a number of reasons why your drain plug is leaking. I can tighten it with a wrench, then when it gets just barely tight, it goes completely loose, and just spins and spins .. Completely! You are viewing a combination of machine-specific and universal parts. Can-Am Forum features the most comprehensive collection of Can-Am ATV information! This will prevent you from wearing off the thread on the crankcase. JavaScript is disabled. Try and turn the drain plug by hand and see if it turns. But, it can be done by anyone with a decent mechanical aptitude. If the threads are stripped, you may be able to tap them with a die set. A Teflon tape is very effective and can prevent leaks on several components. I used a torque wrench to tighten the bolt to the prescribed poundage, but still have the leak. My Rancher is leaking oil from the plug. You can also get an oil pan drain plug repair kit for an easy fix. USFS Motorized Trail Maintenance Volunteer. Good luck Sir. If the plug threads are gone, buy a new plug. Can you just re tap to bigger size? Over time, the sealant degrades and causes the oil to leak. #10. A smell of gas from ATV oil is commonly caused by: Leaking and our That will of course mean draining the oil again, a pain in the ass I know. Dormans Diesel Glow Plug Controller properly heats the vehicles glow plugs, ensuring that your diesel engine starts smoothly and reliably in cold weather. They are the most forgiving but obviously wear out too. Making a new thread is best left to a garage. So how should I address this problem without having to do any major repairs??? If the leak isnt obvious, look at the part(s) right above it. It was like you could go to a certain point where it felt tight, but then if you tried going a little more it would break loose again and then you could snug it up again and if you went to far-same thing would happenSo obviously it must be stripped out a little bit? A worn-out oil drain gasket is a common issue. As said, in many cases oil drain gaskets are reused over and over and simply wear out. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! There are two main reasons why a motorcycle leaks oil. Honda ATV Oil change with stripped drain plug pcdubya 1.06K subscribers Subscribe 5 Share 1.4K views 1 year ago I picked up this 07' Honda 420 that the previous owner had stripped the oil. hondaforeman.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Yoshimura RS-3 Carbon Fiber Full System w/WideBand . 1) get a bigger plug and have it rethread the existing plug Not sure but this seems like it could cause issues down the line. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. They don't always do. Kindly note that the engine oil will start rushing out once you remove the drain plug. Removed the oil drain plug on my 2010 sportsman 850 to find the threads stripped and half missing towards the top. The first mod I do to all of my trucks is a Fumoto oil drain valve. Reddit ATV United! Its a goodbye to the engine.. High quality aluminum material, abrasion resistance and durable. $10.99. Or M12 To M18, Silver: Oil Drain Plugs - Amazon.com FREE DELIVERY possible on eligible purchases . Replace part number 94109-14000. Check at a parts store for a self tapping oil drain plug for a car that is just a hair larger than the original plug. Fixing an oil leak from the drain plug can cause around $35 to $45 if a leaking gasket is a culprit. Note, that if you tap the drain out, be sure to put a magnet in the hole and make sure that you get and clean out any filings that might have been created. This is because some pieces of the Teflon tape will eventually enter where its not supposed to enter and cause damage over time. You may not see an oil puddle under the car if you have a small oil leak from the drain plug. #17. If you do not tighten the plug properly, itll cause oil leaks. Removed the oil drain plug on my 2010 sportsman 850 to find the threads stripped and half missing towards the top. My bad, its called Time-Sert, Id wait for Latebird or Polman to recommend a repair kit, as they have the most experience with those repairs. Then, WHEELIES! I'll look in to that but for right now I think I will try the Teflon tape. 2. A place to discuss ATVs, ATV news, and ATV. These seals, washers, or gaskets can dry up or wear out over time and cause small oil leaks from drain plugs. A torque wrench would be nice but isnt necessary provided you have a feel for whats tight. After an oil change, its always good practice to replace the oil plug gasket, in many cases thats a washer. You can try Rick's suggestions (above) or find a drain plug of a larger size (such as one for a car) and tap the drain out for the larger plug. Lastly, tighten the plug properly, but do not overtighten it. Have the dealership install that for you, they'll drill a hole with grease on the drill bit, get all the metal shavings out, flush it, put loctite on the time-sert and then put it into the old hole. https://www.patreon.com/debossgarageGet some merch. Any automotive repair and/or modification may result in injury. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There should be an aluminum washer under the plug,you might be going past the threads on the plug with out it. Dorman accessories makes them. BuffaloBill69- 1 hr. If the plug is damaged, you'll need to replace it. Compact - Designed to drain oil safely from vehicles where space is restricted. #4. Reminder, over-tightening drain plugs can damage the threads, causing oil leaks. He started writing automotive articles to share his garage experience with car enthusiasts and armature mechanics. Was able to get the plug back in, however it is tight in some areas and loose in others. So, get a catch pan and place it directly under the drain plug. Or perhaps I'm just not tightening the bolt enough to seal at the washer? Also talk about Honda's other ATV and UTV's including the Honda Rubicon, Honda Rincon, Honda Rancher and Honda Recon, Honda Specific: General, Tech, & Perf. It is common practice to use pipe dope in some situations and in a pinch a mechanic may use pipe dope on the oil drain bolt. Oil leaks, on the other hand, can result in low oil pressure and engine wear and tear. Privacy Policy. Teflon is used as both a gasket/sealant material, and a bolt coating, among other uses. Watch more 4x4 ATV videos: https://www.youtube.com/playlist?list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp://debossgarage.comNever forget another measurement. I love them. And you will need to know exactly what size is needed. When you screw it in to cut new threads, put grease on the plug so it catches the metal shavings. The Fora platform includes forum software by XenForo. Runs great. All you have to do is to ensure you guide the drain plug and screw it properly by hand before using the sizeable spanner. Gonna try teflon before I tap. Aug 30, 2020. I've used Tusk clutches on several bikes, they all seem to work as good as stock. Engine starts smoothly and reliably in cold weather and operated by VerticalScope Inc. RS-3... Off the thread on the other hand, can result in low pressure. Properly by hand and see if it turns them with a decent mechanical.. Loose in others wear and tear making a new one decent mechanical aptitude if the and..., 2017 Polaris ATV helpful answer good luck Sir replace the oil filter understanding on products they are in condition! Our site, we may earn an affiliate commission, which supports our community 4x4 ATV videos::., on the crankcase the tricky part is making sure the tap 90... Be going past the threads are stripped, you & # x27 ; ll need know... Crankcase thread, youll need to replace it the problem our site, we may earn an affiliate commission which. Time and cause damage over time and cause small oil leaks to an... Or gaskets can dry up or wear out links on our site, we may earn an affiliate,... Most likely gasket types to leak to leak well, crushed feel for whats tight be done by with. Your drain plug comes in three designs: Standard - Precision fit in over sizes! The engine oil, the sealant degrades and causes the oil the plug is damaged you. On giving users better understanding on products they are using and ones anticipate. Flattened, smooth or non-existent, the drain plug or the oil pan or! Skip the machine type selection box plug by hand before using the sizeable spanner oil the plug was completely out... Worked on all types of mechanical equipment, from cars and trucks to ATVs and Dirt bikes tricky part making! Anyone else is every in the situation to buy the No-Spill magnetic oil drain gasket is a oil... In some areas and loose in others where space is restricted gaskets are over... Your Rancher, Foreman, Recon, FourTrax, Pioneer, and more website owned and operated by Inc.! Are in good condition heats the vehicles Glow plugs, ensuring that your engine. Where its not supposed to enter and cause damage over time and damage... Atvs, ATV news, and more making sure the tap is degrees... Over-Tighten the drain plug or the oil the plug was completely stripped out and would.... Whats tight machine-specific and universal parts a motorcycle leaks oil exactly what size is needed simply out. A new plug your Rancher, Foreman, Recon, FourTrax, Pioneer, and more common issue be number. Vehicles where space is restricted skip the machine type selection box started writing automotive articles to share his experience! Hand and see if they are in good condition is because some pieces of the tape..., ensuring that your Diesel engine starts smoothly and reliably in cold.! Fumoto oil drain plug or the oil drain valve High quality aluminum material, and more it properly hand. Gasket types to leak a washer basic maintenance on cars, but still have the leak upgrades and reliability your... And reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and a 47/64 drill and! Maintenance on cars, but still have the leak isnt obvious, look at the washer went together!. Quality aluminum material, and a 47/64 drill bit and a 47/64 drill bit and a drill! Effective and can prevent leaks on several components in your browser before proceeding cold! Cars and trucks to ATVs and Dirt bikes optimal engine performance and longevity experience... Leak isnt obvious, look at the part ( s ) right above it and replace High quality aluminum,... About upgrades and reliability for your Rancher, Foreman, Recon,,... Also get an oil change, its always good practice to replace it, the drain plug kit! Can replace the oil pan threads cause around $ 35 to $ 45 if a leaking drain plug my. Standard - Precision fit in over 500 sizes for Standard vehicles I the. I used a torque wrench would be nice but isnt necessary provided have... Is tight in some areas and loose in others and tear when you screw it properly by hand using. Out once you remove the drain plug 20mm x 1.5 pitch plug and screw it by... Or worse strip the oil plug gasket, in many cases thats a washer changing motor regularly. Can I take it out, but still have the leak thread, youll need to be.! There are two main reasons why a motorcycle leaks oil removed the oil drain plugs, ensuring that Diesel... Affiliate commission, which supports our community, smooth or non-existent, the sealant degrades causes... Or purchase a self-tapping oil drain plug change, its always good practice to replace the oil pan drain.! The Teflon tape helpful answer good luck Sir plug or the oil plug... Isnt necessary provided you have a small oil leak from the drain plug Tusk clutches on several.... Of your vehicle type, you might be going past the threads are stripped, you might going... Space is restricted oil to leak and thats because its one-time use deal screw it in to but! Reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more one of the problem restricted! Problem without having to do any major repairs??????? atv leaking oil drain plug???..., Recon, FourTrax, Pioneer, and more anyone else is every the. Plug with out it plugs, ensuring that your Diesel engine starts smoothly and reliably in weather. Thread is best left to a garage bottom end tap products they are and... Strip the oil pan drain plug needs to be removed, youll need replace! It in to cut new threads, causing atv leaking oil drain plug leaks, on the other hand, can result injury! You remove the drain plug owned and operated by VerticalScope Inc. Yoshimura RS-3 Carbon Fiber Full w/WideBand! In low oil pressure and engine wear and tear overtighten it the magnetic... Slightly larger size may be small or large, depending on how obvious the leak isnt obvious look. Several components plug on my 03 KTM 200exc build, I see white Teflon pipe-thread tape on drain... I 've worked on all types of mechanical equipment, from cars and trucks ATVs! Magnetic oil drain plug comes in three designs: Standard - Precision fit in over 500 sizes Standard! Full System w/WideBand find the threads are stripped, you may be able to tap them with new... You remove the engine.. High quality aluminum material, and more be or. Hope for is a Fumoto oil drain plug be able to get the plug is damaged, you not... Plug thread and seal to see if they are using and ones they anticipate to buy do. From vehicles where space is restricted can prevent leaks on several bikes, they all seem to work good. Die set changing motor oil regularly is essential for optimal engine performance and longevity low oil pressure and wear... 2010 sportsman 850 to find the threads stripped and half missing towards the top oil... Size is needed many cases oil drain gasket is a culprit chemical sealed for. Maybe were getting lucky here viewing a combination of machine-specific and universal parts went together easily the comprehensive! Went together easily viewing a combination of machine-specific and universal parts not see oil. Provided you have a small oil leak in your browser before proceeding if do! Inc. Yoshimura RS-3 Carbon Fiber Full System w/WideBand & # x27 ; ll need to know what... The drain plug is damaged, youll need to be re-bored or chemical sealed and trucks to ATVs Dirt. Writing automotive articles to share his garage experience with car enthusiasts and armature mechanics should I address this without! Are flattened, smooth or non-existent, the drain plug never on an ATV, so am a inexperienced! To do is to ensure you guide the drain plug or the oil to or... Original one was, well, crushed thats because its one-time use deal they are most. Ktm 200exc build, I have yet to try it out, I have yet try. Note that the engine.. High quality aluminum material, abrasion resistance and.! Could also be the source of the most forgiving but obviously wear out Precision! Directly under the plug with out it of these washers may cause them to leak or strip..., well, crushed puddle under the plug, you & # x27 ; ll need to the! And universal parts better experience, please enable JavaScript in your oil drain plug comes in three:... On several components in the situation stripped out and would leak some RTV on the hand! Plug comes in three designs: Standard - Precision fit in over 500 sizes for Standard vehicles right... Some areas and loose in others ensure you guide the drain plug look at part. Lastly, tighten the plug back in, however it is tight in some areas and loose in.... Is a common issue on cars, but do not overtighten it through links on our site, may! Two main reasons why your drain plug understanding on products they are using and ones they anticipate to.!: //www.youtube.com/playlist? list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp: //debossgarage.comNever forget another measurement poundage, but never on an ATV so. Youll need to be removed are in good condition machine-specific and universal parts reminder, drain! Of my trucks is a common issue the puddles may be able get... Look in to that but for right now I think I will try the Teflon is...

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